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Episode 190 August 18, 2021 · 01:12:38
190. Broken Barrel Whiskey Company

190. Broken Barrel Whiskey Company

Seth Benheim of Broken Barrel Whiskey pours four expressions live — California Oak, Small Batch, Heresy Rye & Cask Strength — and unveils a brand-new bottle design.

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Show Notes

Welcome back to The Bourbon Road, where Jim Shannon and Mike Hyatt invite you to pull up a chair at Big Jim's Bar Lounge — Studio 1A in Simpsonville, Kentucky — for a very special guest session. Seth Benheim, Chief Barrel Breaker and founder of Broken Barrel Whiskey, has made the drive all the way from California (in a car with a broken AC, no less) to share the brand's philosophy, its freshly launched bottle redesign, and four expressions straight off the bottling line in Owensboro, Kentucky. Seth walks Jim and Mike through Broken Barrel's signature process: breaking used barrels down with sledgehammers and axes, then placing those staves directly into the whiskey rather than the other way around — maximizing surface area, unlocking the outside of the wood, and building what the brand calls an "oak bill" on every label.

On the Tasting Mat:

  • Broken Barrel California Oak Kentucky Straight Bourbon Whiskey (88 Proof): A high-rye (70% corn, 21% rye, 9% malted barley) straight bourbon distilled and aged in Owensboro, KY, then finished with Central Coast Cabernet wine staves and French oak. The nose opens with sweet barn tobacco and dark cherry. On the palate there is a lively pop-rocks tingle at mid-palate, a touch of dryness reminiscent of a dry red wine, and a medium finish with subtle tannic, viinous character. A gold medal winner and Seth's stated everyday favorite. (00:01:56)
  • Broken Barrel Small Batch Kentucky Straight Bourbon Whiskey — Yellow Label (95 Proof): The same 70-21-9 mash bill from Owensboro, stepped up to 95 proof and finished on an oak bill of 40% French oak, 40% ex-bourbon barrel staves, and 20% sherry cask. Despite sharing a distillate base with the California Oak, this expression drinks like an entirely different whiskey. The nose is delicate and stone-fruit forward — peach syrup and canned peach juice — with the rye grain coming through prominently on the palate. Mid-palate brings marzipan, powdery sugar, marshmallow creaminess, and nougat, with a warm, smooth Kentucky hug on the finish that lingers a touch longer than expected. (00:17:38)
  • Broken Barrel Heresy Kentucky Straight Rye Whiskey (105 Proof): A 95% rye, 5% malted barley straight rye whiskey from Kentucky, finished on the same 40% French oak / 40% ex-bourbon / 20% sherry cask oak bill as the Small Batch. The nose is foresty and evergreen — juniper, pine cone, and a hint of bubble gum — with very little heat for the proof. The palate is lush and candied, with syrupy stone fruit, maple sugar, and a burst of rye grain just before a finish that builds in length with each successive sip. Thick legs in the glass speak to a notably heavy, viscous texture. One of the very first bottles from this new Kentucky straight iteration of the recipe. (00:37:38)
  • Broken Barrel Cask Strength Kentucky Straight Bourbon Whiskey — Black Label (115 Proof): The flagship high-proof expression: the same 70-21-9 Kentucky straight bourbon finished on 40% French oak, 40% ex-bourbon barrel, and 20% sherry cask staves, bottled at cask strength (115 proof, down from the previous batch's 116 due to an additional year of aging and increased angel's share). The nose is warm and inviting — kettle corn, toffee, candied street nuts, roasted almonds — with pronounced caramel sweetness and noticeable but approachable heat. On the palate it rolls across the tongue like velvet, delivering bright honeycomb sweetness, a hint of cinnamon candy, and a finish that compounds and lengthens with each successive sip. Seth bottled this expression the day before the recording. (00:46:45)

Seth gives listeners a first look at Broken Barrel's complete brand overhaul — new bottle shape, new labels, new logo — designed by Tilt Design of New Orleans and launching this very week. He also teases an ambitious pipeline: a wheat whiskey, a single malt, a peated-weeded malt, a peach brandy cask-finished reserve, a stout barrel collaboration with Modern Times Brewery, a 7-year American whiskey, and a Moroccan-inspired whiskey rooted in his family's heritage from Marrakesh. Find Broken Barrel Whiskey in 30 states and at brokenbarrelwhiskey.com, and follow them on Instagram at @BrokenBarrelWhiskey.

Full Transcript

Broken Barrel Whiskey Seth Benheim Kentucky straight bourbon cask strength bourbon heresy rye whiskey California oak bourbon small batch bourbon Owensboro Kentucky distillery French oak finish sherry cask finish wine barrel finish oak bill barrel finishing high rye bourbon craft whiskey whiskey tasting bourbon podcast barrel staves whiskey blending bourbon new release

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