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Episode 190 August 18, 2021 · 01:12:38
190. Broken Barrel Whiskey Company

190. Broken Barrel Whiskey Company

Seth Benheim of Broken Barrel Whiskey brings four expressions — California Oak, Small Batch, Heresy Rye & Cask Strength — plus a first look at their stunning new bottles.

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Tasting Notes

Show Notes

Welcome back to The Bourbon Road! Jim Shannon and Mike Hyatt are joined in Studio 1A — otherwise known as Big Jim's Bar Lounge — by a very special guest who made the trek all the way from California: Seth Benheim, Chief Barrel Breaker and founder of Broken Barrel Whiskey. Seth arrived with a trunk full of whiskey and plenty of stories about smashing barrels, blending spirits, and building a brand from the ground up in Kentucky. Over the course of the evening, the trio digs into the philosophy behind Broken Barrel's unique process — breaking down used barrels with sledgehammers and axes, then placing the staves directly into the whiskey rather than the other way around — and what that means for flavor, surface area, and the soul of the brand.

Seth walks Jim and Mike through the full lineup of Broken Barrel's newly repackaged bottles, which the guys are among the very first in the world to see. From a wine-finished 88-proof Kentucky straight bourbon to a cask-strength powerhouse, each expression showcases a different "oak bill" — Broken Barrel's term for the ratio and types of wood used in finishing. Along the way, the conversation covers the distillery in Owensboro, Kentucky, the art of toasting versus charring, the distinction between French and American oak, and what's coming next from Broken Barrel, including wheat whiskey, single malt, and a Moroccan-inspired expression with deep personal roots for Seth.

On the Tasting Mat:

  • Broken Barrel California Oak Kentucky Straight Bourbon Whiskey: An 88-proof, high-rye (70% corn, 21% rye, 9% malted barley) straight bourbon distilled in Owensboro, KY, finished with a combination of California Cabernet Sauvignon wine staves and French oak staves. The nose opens with sweet tobacco reminiscent of a curing barn, dark cherry, and floral fruitiness. On the palate, a lively Pop Rocks-style tingle leads into a mid-palate that turns slightly dry with a vinous, tannic quality — a nod to the Cabernet influence. The finish lands medium-length and sweeter than the middle, with the French oak softening the overall character. Gold medal winner. (00:01:56)
  • Broken Barrel Small Batch Kentucky Straight Bourbon Whiskey (Yellow Label): Bottled at 95 proof and built on the same 70/21/9 mash bill distilled in Owensboro, KY, this expression swaps the California wine staves for an oak bill of 40% French oak, 40% ex-bourbon barrel, and 20% sherry cask. The nose is strikingly different — stone fruit forward, with canned peach syrup and a delicate sweetness. The palate brings warmth and white pepper spice, with a creamy, marzipan-like, almost marshmallow texture from the elevated French oak ratio. The sherry cask adds a bright nougat-style sweetness that lingers through the finish, which is longer and more enveloping than the California expression. (00:36:59)
  • Broken Barrel Heresy Kentucky Straight Rye Whiskey: Named in response to critics who said putting barrels into whiskey was "heresy," this 105-proof straight rye is made from a 95% rye, 5% malted barley mash bill, distilled and aged in Kentucky, and finished on the same 40% French oak, 40% ex-bourbon barrel, 20% sherry cask oak bill. The nose offers bubble gum, evergreen, pine cone, and foresty conifer notes with only minimal heat for the proof. On the palate it is rich, candied, and syrupy — redwood forest aromatics, maple sugar sweetness, and a burst of rye grain just before the finish. The body is notably thick with long, persistent legs in the glass, and the finish is warm and lingering, opening and brightening the palate with each successive sip. (00:37:38)
  • Broken Barrel Cask Strength Kentucky Straight Bourbon Whiskey (Black Label): At 115 proof and built on the same 70/21/9 Kentucky straight bourbon base from Owensboro, this flagship cask-strength expression uses the 40% French oak, 40% ex-bourbon barrel, 20% sherry cask oak bill and is bottled without significant dilution. The nose is immediately arresting — warm kettle corn, toffee, candied street nuts, and a bright honeycomb sweetness fill the glass with very manageable heat for the proof. On the palate, it rolls across the tongue with a velvety texture, delivering honey, cinnamon candy sweetness, and a buttery richness. The finish compresses on the first sip but builds and extends with each subsequent pour, ultimately settling into a satisfying warmth with honeycomb and caramelized nut notes. (00:46:44)

Seth Benheim is a reminder that whiskey-making doesn't have to follow a single road. Broken Barrel's commitment to quality sourcing, innovative finishing, and accessible pricing makes their lineup one of the most compelling value stories on the shelf today. Look for their striking new bottles in stores across 30 states, find them at @brokenbarrelwhiskey on Instagram, or visit brokenbarrelwhiskey.com. And if you want to be part of the conversation, join Jim and Mike over in the Bourbon Roadies Facebook group, leave a five-star review wherever you listen, and we'll see you down the Bourbon Road.

Full Transcript

Broken Barrel Whiskey Seth Benheim Kentucky straight bourbon Kentucky straight rye cask strength bourbon California oak bourbon Heresy rye whiskey Owensboro Kentucky distillery barrel finishing French oak sherry cask ex-bourbon barrel oak bill mash bill high rye bourbon small batch bourbon whiskey tasting bourbon podcast The Bourbon Road barrel breaking