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Episode 257 April 6, 2022 · 01:20:01
257. At Castle and Key Distillery

257. At Castle and Key Distillery

Brett Connors of Castle & Key pours Castle & Key Batch 2 Bourbon, two Restoration Rye single barrels, and a sneak peek at their unreleased wheated bourbon.

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Show Notes

Jim Shannon and Mike Hyatt roll down the road to Castle & Key Distillery in Millville, Kentucky — just 20 minutes from home — to sit down with Brett Connors, the self-styled Whiskey Wizard and head of blending and hospitality at one of the most historically significant sites in American bourbon. Built by Colonel E.H. Taylor in the late 19th century and dormant for decades, Castle & Key has been painstakingly restored and is now producing bourbon and rye whiskey for the first time in over 50 years. Brett walks Jim and Mike through the story of the distillery's revival, from machete-wielding site clearing to 36,000 barrels a year, and shares his philosophy on vintage-style blending, high-entry proof, and why the whiskey always tells you what it wants to do.

On the Tasting Mat:

  • Castle & Key Restoration Bourbon Batch 2: The second inaugural bourbon release from Castle & Key, bottled at 99 proof from barrels entered at approximately 100.5 proof — meaning this pours just 1.5 proof points below true barrel strength. The mash bill is 73% white corn, 10% rye, and 17% malted barley, with barrels aged a minimum of four years (average four years, six to seven months, with some five-year-plus barrels in the blend) in Char 3 and Char 4 toasted barrels, all matured on-site in Warehouse B. On the nose, pine nuts, a whisper of cedar, and a subtle orange-peel tartness with persimmon. The palate is notably creamier and more buttery than Batch 1, with a long, lingering spice finish that clings like a great salsa. A layered, nuanced pour that rewards the patient sipper — Brett describes it as the Miles Davis to Batch 1's Coltrane. (00:01:46)
  • Castle & Key Restoration Rye Single Barrel (Serial #~1197, ~119 proof): One of the earliest on-site Restoration Rye single barrel releases, sold out from the Castle & Key gift shop. The mash bill runs 63% rye, 17% yellow corn, and 20% malted barley — a high-barley hybrid falling between classic Maryland-style and Western Kentucky rye profiles. Drawn from the third floor of the warehouse, this barrel entered at 118 proof. On the nose, earthy garden carrots fresh from the ground with a zesty citrus lift. The palate turns sweet and candy-forward — cinnamon Twizzler territory — with stone fruit and a bright, light finish that belies its barrel-strength range. (00:22:42)
  • Castle & Key Restoration Rye Single Barrel (Serial #1216, 121.1 proof): A second Restoration Rye single barrel from a higher floor of the warehouse, bottled at 121.1 proof. Same mash bill as the previous rye — 63% rye, 17% yellow corn, 20% malted barley. The nose opens with more baking-cabinet character: sassafras, horehound, spiced apple rings, and a deeper dried-spice warmth compared to the first rye. A slightly bolder and more spice-driven expression that showcases how dramatically warehouse position shapes the final spirit. (00:48:21)
  • Castle & Key Wheated Bourbon Single Barrel (Unreleased / Preview): An unblended, unreleased single barrel preview of Castle & Key's forthcoming wheated bourbon, laid down since 2017 and approaching five years of age. The mash bill mirrors the rye-recipe bourbon but substitutes 10% white wheat (sourced from Walnut Grove Farm in Adairville, KY) for the secondary grain: 73% white corn, 10% white wheat, 17% malted barley. The nose offers cracker-like Triscuit character, light phyllo dough, and a soft sweetness reminiscent of Hawaiian sweet rolls. The palate is strikingly smooth and velvety — soft, balanced, and deeply approachable even at barrel proof — with pie crust and warm bread notes that suggest this whiskey will be exceptional at five-plus years. Not yet released; the planned minimum age at release is five years. (01:03:36)

From the storied grounds where E.H. Taylor once hauled guests in by private rail line to the 36,000-barrel-a-year operation humming today, Castle & Key is building something worth paying attention to. Brett Connors is equal parts historian, blender, and enthusiast — and the whiskeys he and his team are producing prove that one of Kentucky's most beautiful distillery sites is also becoming one of its most exciting. Make the 20-minute detour. Your palate will thank you.

Full Transcript

Castle and Key Distillery Castle and Key Bourbon Restoration Bourbon Batch 2 Restoration Rye wheated bourbon Brett Connors E.H. Taylor Millville Kentucky bourbon blending high malt bourbon white wheat bourbon Kentucky bourbon trail single barrel rye craft distillery bourbon podcast Jim Shannon Mike Hyatt The Bourbon Road bourbon tasting notes bourbon warehouse aging

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