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Episode 168 June 2, 2021 · 45:36
168. A Trip to Iron Clad Distillery

168. A Trip to Iron Clad Distillery

Big Chief visits Ironclad Distillery in Newport News, VA, tasting four bourbons + a cask-strength coffee finish with the King family.

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Big Chief Mike heads to Newport News, Virginia, to visit Ironclad Distillery — a stunning 100-year-old former dry-goods warehouse perched on the brackish banks of the James River, just a stone's throw from where the ironclad warships USS Monitor and CSS Virginia (Merrimack) clashed in 1862. Joining him are father-daughter duo Stephen King and Kara King, the family team behind one of Virginia's most distinctive craft bourbon operations. From hand-built beginnings on six 26-gallon stills to a full-scale production setup, the Kings share the story of building Ironclad from the ground up — all while staying true to a singular focus on bourbon.

On the Tasting Mat:

  • Ironclad Small Batch Four Grain Bourbon: The flagship expression, bottled at an undisclosed proof and aged 16–19 months in 15-gallon barrels. The four-grain mash bill — 70% corn, 10% wheat, 10% rye, 10% malted barley — has never changed since day one. Brackish river air from the James lends a subtle salted-caramel character alongside notes of crisp apple, cherry, vanilla, tobacco, leather, and kettle corn sweetness. Viscous and mouth-coating with a gentle black pepper spice. (00:02:37)
  • Ironclad Sweeter Creations Maple Syrup Cask Finish Bourbon (95 proof): The flagship bourbon finished in Ironclad's own used barrels that have been loaned to a maple syrup producer in Waddington, New York — near the Canadian border — where they are filled with premium, award-winning maple syrup and aged Solera-style before returning to the distillery. The result is a subtly sweet, not cloying expression with buttery baked-goods notes, a wave of maple on the palate, lingering salted caramel, and a very long finish. Bottled at 95 proof. (00:14:06)
  • Ironclad Missouri Toasted Oak Cask Bourbon: The small-batch flagship aged 14–16 months in 15-gallon charred barrels, then transferred to lightly toasted Missouri oak barrels for an additional five months. The double-cask process coaxes out toasted marshmallow, crème brûlée, caramel, chocolate, and fig notes on the nose and palate, with a creamy mid-palate and a light spice on the finish. (00:24:41)
  • Ironclad Bottled in Bond Bourbon (100 proof): A milestone release four years in the making, aged in 53-gallon barrels using the same four-grain mash bill as the small batch. Floral and rose-petal aromas open over kettle-corn sweetness on the nose. The palate delivers rich caramel, a pronounced spice pop from the rye, and the signature salted-caramel note courtesy of the distillery's riverside environment. Lighter in color than the small-batch expression, reflecting the larger barrel format. (00:31:49)
  • Ironclad Vessel Craft Coffee Cask Finish Bourbon (Cask Strength): The flagship bourbon finished in used barrels that have held fully roasted beans from local roastery Vessel Craft Coffee for two to three weeks. Bottled at cask strength to preserve maximum coffee character. The nose delivers unmistakable roasted coffee alongside the distillery's hallmark caramel sweetness. The palate is nutty, smoky, and richly coffee-forward, with a creamy mouthfeel that invites a splash of cream or a post-dinner cigar. (00:39:49)

Mike and the Kings also discuss the Virginia ABC system, the Virginia Distillers Association (of which Kara serves as Vice President), the challenges and advantages of operating in a control state, and what's on the horizon for Ironclad — including a forthcoming high-wheat bourbon and a rye whiskey cheekily named "Betrayal." Whether you're a craft bourbon enthusiast or a history buff drawn by the shadow of ironclad warships, Ironclad Distillery in Newport News is a destination worth charting a course for.

Full Transcript

Ironclad Distillery Newport News Virginia Virginia bourbon craft bourbon Stephen King distiller Kara King four grain bourbon bottled in bond maple syrup cask finish coffee cask finish toasted oak finish Virginia Distillers Association James River whiskey small batch bourbon cask strength bourbon high wheat bourbon rye whiskey Virginia ABC craft distillery Big Chief bourbon

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