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Episode 168 June 2, 2021 · 45:36
168. A Trip to Iron Clad Distillery

168. A Trip to Iron Clad Distillery

Big Chief visits Ironclad Distillery in Newport News, VA, tasting five expressions including a brand-new Bottled in Bond and a Coffee Cask Finish with the King family.

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Tasting Notes

Show Notes

Big Chief Mike hits the road solo and heads to Newport News, Virginia, where the echoes of Civil War ironclad warships still hang in the salty James River air. He pulls up to Ironclad Distillery — a stunning 100-year-old dry goods warehouse steps from one of the world's largest shipbuilding facilities — and sits down with father-daughter team Stephen and Kara King to explore what it means to build a true craft bourbon program from the ground up. From six 26-gallon stills to a 1,000-gallon mash tun, the Kings share the real story of patience, persistence, and a bourbon gene that apparently runs deep in the family.

On the Tasting Mat:

  • Ironclad Small Batch Four Grain Bourbon: The flagship expression built on a never-changed mash bill of 70% corn, 10% wheat, 10% rye, and 10% malted barley, aged 16–19 months in 15-gallon charred barrels and bottled at 90 proof. The brackish James River air imparts a subtle salinity that mingles with aromas of crisp apple, cherry, vanilla, tobacco, and leather, while the palate delivers kettle corn sweetness, a coating oiliness, and a salted caramel finish with a light black pepper spice. (00:02:34)
  • Ironclad Sweeter Creations Maple Syrup Cask Finish Bourbon: The same four-grain mashbill aged in 15-gallon barrels and then finished in ex-Ironclad barrels that traveled to Waddington, New York to age premium maple syrup in a Solera-style process before returning south. Bottled at 95 proof, it presents subtle maple sweetness on the nose alongside standard bourbon aromatics, while the palate is lush and viscous with a wave of sweetness, light spice, and a remarkably long, lingering finish that evokes salted caramel and warm baked goods. (00:14:06)
  • Ironclad Missouri Toasted Oak Cask Bourbon: The small-batch four-grain bourbon aged 14–16 months in charred 15-gallon barrels, then transferred into lightly toasted Missouri oak barrels for an additional five months. The nose opens with toasted marshmallow, Fig Newton, and a hint of chocolate, while the palate adds buttercream, caramel, and a gentle rye spice on the back end, with a medium finish carrying a subtle warming embrace. (00:24:38)
  • Ironclad Bottled in Bond Bourbon: A milestone release four years in the making, this expression uses the same four-grain mashbill aged in full-size 53-gallon barrels and bottled at the federally mandated 100 proof. Floral rose notes and kettle corn sweetness open the nose, while the palate delivers rich caramel, a lively rye-driven spice, and that characteristic brackish salted caramel character with a warming, building finish. (00:31:46)
  • Ironclad Vesselcraft Coffee Cask Finish Bourbon: A limited expression finished in ex-Ironclad barrels that held fully roasted Vesselcraft Coffee beans for two to three weeks, bottled at cask strength to preserve every drop of coffee character. The nose offers a gentle but unmistakable coffee presence, while the palate unfolds with roasted nuttiness, a subtle smokiness from the bean oils, and a richly satisfying depth that makes it an ideal after-dinner sipper alongside a cigar. (00:41:49)

From a warehouse that was built to keep things cold to a distillery that turns brackish river air into terroir, Ironclad is proof that great American bourbon doesn't have to come from Kentucky. If you're anywhere near Newport News, Virginia, do yourself a favor and stop in — the history on the walls, the whiskey in the glass, and the Kings behind the bar are all worth the detour.

Full Transcript

Kara King Mike (Big Chief) Stephen King Tasting Bottled in Bond Distillery Visit Bourbon Cask Strength Finished Bottled in Bond Small Batch Kentucky Missouri Virginia Ironclad Distillery Ironclad Distillery Newport News Virginia Virginia bourbon craft distillery four grain bourbon bottled in bond cask finish maple syrup bourbon coffee bourbon toasted oak bourbon Stephen King distiller Kara King Virginia Distillers Association James River whiskey small batch bourbon craft whiskey barrel aging bourbon terroir Monitor Merrimack Virginia ABC