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Episode 435 March 12, 2025 · 01:25:51
435. Blending Bourbon at J Mattingly 1845

435. Blending Bourbon at J Mattingly 1845

Aaron Mulally of J. Mattingly 1845 guides Jim & Todd through six MGP bourbon barrels to craft their own custom blend — live on mic.

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Tasting Notes

Show Notes

Jim Shannon and Todd Ritter head across the street from Buffalo Trace to visit J. Mattingly 1845 at their stunning new 25,000-square-foot home on Riley Road in Frankfort, Kentucky. Joining them is Aaron Mulally, head blender for J. Mattingly 1845, who walks them through the distillery's signature Blend Your Own experience — a hands-on journey through six distinct MGP bourbon barrels, each treated with proprietary charred or toasted oak staves using the company's trademarked crafting process. Aaron shares the philosophy behind his approach to blending, including how regional food culture, consumer palate preferences, and the interplay of texture, aroma, and mouthfeel all inform the whiskeys he creates for 17 states and counting.

On the Tasting Mat:

  • Barrel 1261 — J. Mattingly 1845 MGP Bourbon (117 Proof, 7+ Years, 75% Corn / 21% Rye / 4% Malted Barley, MGP): White fruit and overripe banana on the nose with a pina colada quality. Rich, chewy mouthfeel with a mid-palate presence and a light bitter finish reminiscent of banana peel. (00:15:31)
  • Barrel 1189 — J. Mattingly 1845 MGP Bourbon (119 Proof, 7+ Years, 75% Corn / 21% Rye / 4% Malted Barley, MGP): Lighter, brighter nose with honeysuckle florals and a spring-breeze quality. Vanilla wafer sweetness on the palate with classic caramel, vanilla, and ginger notes — soft and front-leaning. (00:23:51)
  • Barrel 1221 — J. Mattingly 1845 MGP Bourbon (117 Proof, 7+ Years, 75% Corn / 21% Rye / 4% Malted Barley, MGP): Lighter nose with herbaceous and minty qualities. A quick rush to the back of the palate with cherry and pop rocks character. Leaves a pleasantly dry feel on the tip of the tongue. (00:28:39)
  • Barrel 1227 — J. Mattingly 1845 MGP Bourbon, Toasted Stave (116 Proof, 7+ Years, 75% Corn / 21% Rye / 4% Malted Barley, MGP): Toasted — not charred — staves yield a birthday cake and vanilla icing nose with a smoky marshmallow quality and dark dried fruit (date, raisin, prune). The sweetest of the six with a slow-cooked wood sweetness. (00:38:51)
  • Barrel 1223 — J. Mattingly 1845 MGP Bourbon (118 Proof, 7+ Years, 75% Corn / 21% Rye / 4% Malted Barley, MGP): Savory and herbaceous on the nose with sage and sawdust / carpenter shop oak. Exceptionally velvety and silky on the palate, with a soft, enveloping mouthfeel. Bright front-to-mid palate presence. (00:49:42)
  • Barrel 1238 — J. Mattingly 1845 MGP Bourbon (119 Proof, 7+ Years, 75% Corn / 21% Rye / 4% Malted Barley, MGP): Aaron's personal favorite. Dark, savory, and leathery with pipe tobacco and dark fruit on the nose. Earthy and full-bodied with a complete, rich profile suited to a North Carolina-inspired tobacco and tang palate. (00:56:41)
  • Jim & Todd's Custom Blend — J. Mattingly 1845 Blend (Barrel Proof, MGP Bourbon): 50% Barrel 1261, 20% Barrel 1223, 20% Barrel 1238, 10% Barrel 1227. The finished blend presents the biggest nose of the session — a sweeping combination of tropical fruit, pipe tobacco, dark earth, toasted oak, and sweet vanilla. Chewy and unctuous on the palate with full coverage from front to back, excellent legs, and a long, spiced finish. (01:13:48)

This episode is a masterclass in the craft of whiskey blending, revealing how contrasting barrel profiles — texture, aroma, and palate placement — can be woven together into something greater than any single barrel alone. Whether you're a seasoned enthusiast or brand new to the world of bourbon, a visit to J. Mattingly 1845 at 20 Riley Road in Frankfort, Kentucky offers one of the most educational and personal experiences on the entire Bourbon Trail. Book your Blend Your Own event, explore the gift shop, and don't be surprised if Aaron puts you through the ringer — in the best possible way.

Full Transcript

Aaron Malali Tasting Distillery Visit Bourbon Cask Strength Single Barrel Kentucky North Carolina Buffalo Trace MGP J. Mattingly 1845 Bourbon 30 Aaron Mulally Jeff Mattingly MGP bourbon barrel blending Kentucky bourbon Frankfort Kentucky craft distillery blend your own bourbon whiskey blending barrel proof bourbon toasted staves charred oak Buffalo Trace American light whiskey single barrel bourbon tasting Bourbon Trail whiskey crafting process